The operating system for modern factories.
Connect every machine. Capture every event. Scale production intelligence from one line to an entire enterprise — without a system overhaul.
Integrates with the systems your factory already runs on
A modular platform for
every layer of production.
Deploy the modules you need, when you need them. Every component is purpose-built for the factory floor.
Manufacturing Execution System
Replace paper with a deterministic execution layer. Dispatch work orders, enforce digital work instructions, capture operator inputs, and track every step against recipe specs — in real time.
- ▸ Digital work orders with electronic sign-off
- Version-controlled recipe governance
- Real-time material lot consumption
SCADA & PLC Integration
Native connectors for Allen-Bradley, Siemens, and Modbus. Pull machine state at sub-millisecond rates without disrupting existing ladder logic or HMI behavior.
- ▸ OPC UA, Ethernet/IP, Modbus TCP
- ▸ Auto-discovered tag mapping
- Edge buffer with offline sync
Production Monitoring
Large-format Andon boards and role-based dashboards. Every stakeholder — from operator to VP — sees the live state of production without asking.
- ▸ Touch-optimized Andon displays
- ▸ Customizable KPI widgets
- ▸ Sub-second refresh with alerting
Traceability & Genealogy
Forward and backward genealogy from raw material lot through finished good. Targeted recall execution and regulatory-grade audit trails for any plant.
- ▸ Lot-to-lot process traceability
- ▸ 15-minute mock recall prep time
- 21 CFR Part 11 audit trail
OEE & Downtime Analytics
Automated calculation of Availability, Performance, and Quality. Pareto-ranked downtime reasons drive targeted improvement cycles.
- ▸ Automatic MTBF / MTTR tracking
- ▸ Downtime reason coding with operator input
- ▸ Six Sigma-compatible export
Quality Management
In-process SPC, non-conformance logging, and digital first-article inspection. Close the loop between machine parameters and quality outcomes.
- ▸ Real-time SPC with auto alerts
- ▸ Non-conformance workflow with CAPA
- Measurement data linked to machine state
Recipe & Batch Management
Centralized recipe repository with version control, approval workflows, and electronic sign-off. Every operator runs the exact parameter set.
- ▸ Versioned recipes with change control
- ▸ Automated validation on startup
- ▸ Link between recipe and OEE data
Industrial IoT Connectivity
Edge-to-cloud pipelines that aggregate high-frequency sensor data without disrupting existing PLC logic. Route to ERP, BI, or analytics layers as needed.
- ▸ Edge gateway with local buffering
- ▸ MQTT + REST + REST webhooks
- ▸ Schema mapping with no-code rules
From sensor to strategy
in five steps.
Connect every machine and system
Pull data from PLCs, SCADA, HMIs, ERP, and MES in their native protocols. FactoryNXT normalizes the chaos into a single, coherent information layer — without replacing what already works.
Capture every event, in context
Production cycles, quality reads, material movements, alarms, operator actions — captured with full context. No more "what happened at 14:32?" questions. The timestamp is there, along with machine state, recipe, and lot.
Analyze downtime and OEE, live
Automated Pareto analysis of downtime reasons. Correlate micro-stops with specific operators, material lots, or maintenance events — and ship the insight back to the right person.
Trace every batch and process step
Forward and backward genealogy from raw material lot through finished good. In a regulated plant, this is the difference between a 15-minute targeted recall and a 4-hour panic.
Scale from pilot to plant-wide
Start on one line. Prove value. Roll a templated configuration across plants, lines, and shifts. The same data model and UI — one deployment pattern instead of bespoke integrations per site.
Built for complex,
regulated, high-volume plants.
Purpose-built configurations for operations where traceability, uptime, and compliance aren't negotiable.
EV & Battery
Electrode tracking, formation cycle monitoring, strict cell-level genealogy for GWh-scale plants.
Pharma & Biotech
21 CFR Part 11 compliance, electronic batch records, unalterable audit trails.
Food & Beverage
Allergen matrices, lot-to-lot traceability, yield tracking for continuous processing lines.
Automotive
JIS/JIT sequencing, Andon integration, cycle time validation, supply chain synchronization.
Electronics (EMS)
SMT line integration, component-level traceability, IPC standard enforcement.
Aerospace & Defense
AS9100 workflows, serialized tracking, digital-thread documentation for certification.
Discrete Manufacturing
High-mix, low-volume production with tight scheduling and fast changeover requirements.
Operational improvement,
quantified.
Typical outcomes from customers within the first 6 months of rollout.
Interfaces built for
the factory floor.
High-contrast, touch-optimized, operator-first UIs. Designed to be readable from 50 feet away in the most demanding conditions.
Andon & real-time monitoring
Large-format displays showing real-time target vs. actual output, current cycle time, and active alerts. Configurable per line, role, or shift.
- —Sub-second latency updates
- —Customizable KPI widgets
- —Multi-line aggregation
Granular downtime intelligence
Running, idle, faulted, setup — visualized with operator-driven reason codes. Micro-stop detection happens automatically below the threshold.
- —Native OPC UA & Ethernet/IP
- —Automatic micro-stop detection
- —Context-aware reason codes
Alarm & event history
Chronological event logs with acknowledgment tracking, escalation rules, and Pareto categorization. Every alarm becomes a learning opportunity.
- —Operator acknowledgment SLA
- —Severity-based escalation
- —Pareto analysis by reason
A manufacturing platform, not a generic software product.
Built by engineers who understand ladder logic, ERP constraints, and the pressure of a Friday afternoon production meeting. We don't ship features that look good in a demo but fail on Line 04.
Deep OT/IT fusion
Pre-built adapters for SAP, Oracle, Rockwell, Siemens. Out-of-the-box — not six months of services work.
Fast deployment
Pilot a line in 4-6 weeks. Roll a template to the next plant in 2 weeks. No bespoke work per site.
Secure & scalable
Role-based access, encryption in transit, audit logging, and horizontal scale to multi-plant deployments.
Enterprise support
Dedicated architect, 24/7 critical support, SLA-backed response times, and quarterly business reviews.
Part of your existing industrial ecosystem
Proven impact, on the factory floor.
18% OEE improvement in 90 days
Challenge: 12 stamping lines running on manual paper logs. Downtime data unreliable. OEE improvement plans based on gut feel.
Deployment: Automated downtime capture and digital work instructions across all 12 lines in one rollout.
Zero recall exposure via genealogy
Challenge: Mock recalls took 4 hours. Full production lot traceability required manual spreadsheet correlation.
Deployment: Forward/backward genealogy from raw material to finished good. Electronic batch records with immutable audit trail.
42% reduction in scrap rate
Challenge: Rework and scrap from parameter drift on SMT lines. Issues caught after batch completion.
Deployment: In-process SPC and automated parameter validation. Defective runs stopped before they completed.
A rollout plan,
not a project plan.
Six structured phases. Predictable timing. Minimal disruption to running production.
Discovery & plant mapping
We audit the OT/IT landscape, map data sources, and define KPI targets for the pilot. Most discovery completes in under 10 days.
Pilot deployment
Deploy on one representative line. Validate data accuracy, user adoption, and initial ROI — prove the model before scaling.
Integration & validation
Bi-directional data flows with ERP, QMS, SCADA. IQ/OQ/PQ protocol execution if regulated. Sign-off on every interface.
Line expansion
Replicate the pilot template across lines in the plant. Train super-users. Localize dashboards and KPIs per role.
Plant-wide rollout
Cross-plant expansion using the proven template. Centralized governance, localized operation. Multi-site visibility.
Continuous optimization
Quarterly reviews, new module rollouts, evolving KPIs. The platform grows with your operational maturity.
Need a faster timeline? Talk to our deployment team →
Ready to connect
your factory?
Schedule a technical discovery call. We'll map your current state, discuss your biggest friction points, and walk through a tailored demo.
No commitment required. See a demo tailored to your use case.